Difference between revisions of "Operating Checklist"
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Revision as of 22:43, 7 March 2016
- Be safe --- wear appropriate safety equipment (esp. eyes (safety glasses/goggles), and ears (hearing protection --- at least foam ear plugs)), ensure clothing, hair and jewelry cannot become caught up in the machine. If necessary, arrange for dust collection and proper ventilation (if necessary, use respiratory gear suitable to the dust particles of the material being milled). Consider the possibility of the spindle starting a fire by friction and take suitable precautions (having a fire extinguisher handy, &c.).
- Check the machine (all bolts and set screws tight, belts tight and in good shape, wiring in good condition with continuity and securely fastened, and nothing frayed or broken, limit switches &c. in place, everything clear and safe). The bolted down, inverted belts which result when using the belt anchor clips make this somewhat difficult --- use a mirror to examine the belts while moving the machine along its full range of movement. Note that it is especially important to check the machine after a crash or a any failed cut which induces chatter or excessive vibration.
- Secure the workpiece (right-side up and in the desired orientation) to the worksurface using a technique appropriate to the material (see Workholding). If operating the machine as a 3D printer ensure that the print bed is level, clean and clear of any debris, foreign objects, or previous prints.
- Mount an appropriate spindle and ensure that it is vertical and square to the machine and well-secured.
- Examine the End mill to ensure that it is sharp and in good condition and not chipped (this is best done with a loupe or magnifying glass), install it per the spindle manufacturer's directions, check to make certain that everything is clean with no foreign material (which can cause runout or even break bits), the collet is tight and will not work loose during operation (it needs to be more than hand-tight --- the machine will take no notice or care if it works loose). If making a 3D print ensure filament is loaded and that the spool feeds freely and there is adequate tension to not be overwhelmed by retraction.
- Ensure the work area is clear and all cables and wires run without interference. Especially check that there is nothing beneath the rails which might interfere with the wheels.
- Connect the machine to the computer (power up PC, turn on power for the machine, start the comm/control program, connect the USB cable, wait until the micro-controller boots up, open the connection to the machine). If necessary, home the tool to the proper place in relation to the workpiece. (In the absence of limit switches, machine origin will be the location when Grbl powers up.) N.B. that if using tabs for holding parts in place w/in the stock the origin must be the surface of the Wasteboard, or set relative to it, not the top surface of the stock.
- (optional) Traverse the working boundary of the job as a final check.
- Browse for the NC file which you have already simulated and send it to the machine. Ensure that your machine will not go to sleep or suspend or hibernate while running the job. A utility to prevent this on Windows is Insomnia.
- Monitor the machine while it operates, ensuring there is no build-up of dust, debris or fumes, and that nothing works loose, keeping clear of the work area. Do not reach into the machine's working envelope, nor insert any object into it while the machine is operating. Once the job is complete, turn off the spindle, return the gantry to the home position, or a known offset from home (one may want to wait to turn off the spindle until it's been homed) and ensure the end mill has stopped spinning before removing the finished piece and any waste. Store endmills carefully when not in use so as to protect the edges. Collets and accessories should be cleaned between uses --- wiped off with a suitable solvent such as isopropyl alcohol.
One should keep a log of machine usage and note when adjustments are made, or a fastener is (re)tightened, as well as keeping a tally of usage time, including for specific bits, so as to determine when parts need to be lubricated, or bits should be relegated to rough work or resharpened or recycled and replaced. Similarly, one should record machine settings and the specifics of each tool chain which is used with the machine.
Note: Be careful to recycle or safely dispose of milling debris and dust, keeping in mind flammability, (potential) spontaneous combustion, and chemical considerations. Even natural materials can have surprising implications for disposing of them, e.g., walnut wood dust is aleopathic (inhibits plant growth) and an irritant to the skin and breathing tract and potentially poisonous to some animals in addition to the typical spontaneous combustion hazard which sawdust poses.
Materials such as carbon fiber, Garolite, fiberglass (and PCBs which contain such) are especially potentially injurious and should only be cut w/ suitable precautions.
Filtration systems should catch particles 0.3 microns and larger (HEPA rated).
Cautionary tale: Why you should not run unattended
After each use, it is suggested that the machine be vacuumed to clean it (using an HEPA filter suited to the material dust), then wipe off the machine w/ a paper towel or rag dampened w/ a suitable lubricant (3-in-1 oil is suggested).